Three dimensional full-field velocity measurements in shock compression experiments using stereo digital image correlation Suraj Ravindran1aVatsa Gandhi2aAkshay Joshi2and Guruswami Ravichandran2 3

2025-05-06 0 0 6.65MB 12 页 10玖币
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Three dimensional full-field velocity measurements in shock compression
experiments using stereo digital image correlation
Suraj Ravindran,1, a) Vatsa Gandhi,2, a) Akshay Joshi,2and Guruswami Ravichandran2, 3
1)Aerosapce Engineering and Mechanics, University of Minnesota, Minneapolis, Minnesota 55455,
USA
2)Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125,
USA
3)Jio Institute, Ulwe, Navi Mumbai, Maharashtra 410206, India
(*Author to whom correspondence should be addressed: sravi@umn.edu)
(Dated: 25 October 2022)
Shock compression plate impact experiments conventionally rely on point-wise velocimetry measurements based on
laser-based interferometric techniques. This study presents an experimental methodology to measure the free surface
full-field particle velocity in shock compression experiments using high-speed imaging and three-dimensional (3D)
digital image correlation (DIC). The experimental setup has a temporal resolution of 100 ns with a spatial resolution
varying from 90 to 200 µm/pixel. Experiments were conducted under three different plate impact configurations to
measure spatially resolved free surface velocity and validate the experimental technique. First, a normal impact ex-
periment was conducted on polycarbonate to measure the macroscopic full-field normal free surface velocity. Second,
an isentropic compression experiment on Y-cut quartz-tungsten carbide assembly is performed to measure the particle
velocity for experiments involving ramp compression waves. To explore the capability of the technique in multi-axial
loading conditions, a pressure shear plate impact experiment was conducted to measure both the normal and transverse
free surface velocities under combined normal and shear loading. The velocities measured in the experiments using
digital image correlation are validated against previous data obtained from laser interferometry. Numerical simulations
were also performed using established material models to compare and validate the experimental velocity profiles for
these different impact configurations. The novel ability of the employed experimental setup to measure full-field free
surface velocities with high spatial resolutions in shock compression experiments is demonstrated for the first time in
this work.
Keywords: Shock Compression, Full-field measurements, High Speed imaging, Stereo Digital image correlation
I. INTRODUCTION
Plate impact experiments, generating shock compression,
are employed to understand the high pressure and high strain-
rate behavior of broad classes of materials, including met-
als, glasses, ceramics, and composites1. In these exper-
iments, the free surface velocities are typically measured,
which provide insights into various phenomena, such as equa-
tion of state1, inelastic material behavior2, polymorphic phase
transformations3, and spall failure4. Laser interferometric
techniques are the commonly used method for determining
free-surface velocities due to their high sensitivity, accuracy,
time resolution, and non-intrusiveness towards propagating
shock waves. In these techniques, Doppler-shifted light re-
flected from the target free surface is superposed with either
a delayed version of itself (velocity interferometer) or a refer-
ence light beam (displacement interferometer), and the phase
difference of the interfered beams is used to obtain the nor-
mal and transverse free surface velocities. The most well-
known interferometry techniques that are employed for mea-
suring point-wise normal particle velocity are the Velocity
Interferometer System for Any Reflector (VISAR)5, and the
Photon Doppler Velocimetry (PDV)6,7. The point-wise trans-
a)These authors contributed equally to this work.
verse particle velocities are measured using a transverse dis-
placement interferometer (TDI)8or its corresponding PDV,
a heterodyne transverse velocimetry (HTV)9interferometer.
Despite its high temporal resolution (ns), common laser in-
terferometry techniques provide only point-wise velocimetry
and are unable to capture the spatial heterogeneity in the shock
wave. This limits the utility of such techniques in the context
of shock compression experiments on heterogeneous materi-
als such as composites, granular, and architected lattice ma-
terials, where characterization of the material requires mea-
surement of spatio-temporally resolved free surface velocities.
This issue can be partly addressed by employing a variant of
VISAR known as Optically Recording Velocity Interferome-
ter System (ORVIS)10, where velocity measurements are con-
ducted along a line to provide improved spatial resolution11.
ORVIS requires an elaborate arrangement of optics and high-
speed streak cameras in order to provide the desired horizontal
scan of the laser needed for the measurement12. Additionally,
this technique only offers insight into the velocity variation
along a line on the free surface and not on the entire free
surface. Such full-field free surface velocity measurements
can be achieved using the Digital Image Correlation (DIC)
technique13,14.
Digital image correlation is well established as a full-field
measurement technique for both in-plane and out-of-plane
displacement measurements14. This technique involves taking
a series of images of a deforming randomly speckled sample
arXiv:2210.12568v1 [physics.app-ph] 22 Oct 2022
2
and is cross-correlated to extract displacement fields across
the entire sample surface13,14. Therefore, a single experi-
ment yields thousands of displacement measurements over
the entire field of view, with sub-pixel accuracy, which can
be further used to obtain the velocity, acceleration, and strain
fields15,16. While DIC is well-suited for quasi-static experi-
ments, advances in high-speed imaging capabilities have en-
abled DIC in the dynamic regime. For example, high-speed
imaging in conjunction with two-dimensional DIC was uti-
lized to study the dynamic micro- to macro-scale deformation
behavior of materials1721. Recently, Rubino et al.16 com-
bined high-speed photography, and 2D DIC to characterize
deformation fields around dynamically propagating shear rup-
tures in laboratory earthquake experiments. In addition to in-
plane deformation fields, out-of-plane deformation can be re-
solved using two cameras and high-speed three-dimensional
(stereo) digital image correlation, which is used in blast, bal-
listic and low velocity impact applications. For instance, Ti-
wari et al.22 conducted 3D DIC to measure the deformation
of aluminum plates subjected to blast loading, while work by
Jannotti et al.23 investigated anisotropic ballistic response of
rolled AZ31B magnesium plates. Additionally, Gupta et al.24
conducted 3D DIC to understand the physical processes as-
sociated with the implosion of cylindrical tubes submerged
underwater. Pankow et al.25 implemented stereo DIC with a
single camera by using a series of mirrors to split the image
into two different views and examined the out-of-plane flexu-
ral response of a dynamically loaded thin aluminum plate. In
these studies, the authors use the extracted full-field displace-
ment and strain field to analyze the deformation mechanisms
at time scales ranging from 25 150 µs. Overall, previous
impact studies using full-field measurements have focused on
longer time scale behavior of materials compared to the shock
compression behavior where the total event duration is typi-
cally smaller than 5 µs.
The present study extends the applications of high speed
3D DIC to plate impact experiments for the first time to under-
stand material behavior in the shock regime (strain rates >106
s1). In Section II, details of the experimental setup, accuracy
and resolution of measured data, and the methodology of post-
processing the acquired data are discussed. In Section III, the
feasibility of the developed experimental setup for measuring
full-field free surface velocity measurements and is first val-
idated against point-wise PDV measurements in normal and
pressure-shear plate impact experiments. In Section IV, con-
cluding remarks are presented and potential future directions
are discussed.
II. MATERIALS AND METHODS
A. Experimental Setup
In this study, plate impact experiments were conducted us-
ing a powder gun facility at Caltech. Four materials, polycar-
bonate (PC), tungsten carbide (WC), Y-cut quartz, and D2 tool
steel, were investigated in different experimental configura-
tions to demonstrate the reliability, advantage, and robustness
of the high-speed stereo (3D) DIC for measuring full-field free
surface velocities in plate impact experiments. The schematic
of the experimental setup with high-speed imaging-based full-
field diagnostics is shown in Fig. 1a. Also, the images of
the stereo high speed imaging DIC setup and the components
inside the vacuum chamber are shown in Fig. 1b. Samples
were shocked using the 38.7 mm slotted powder gun capa-
ble of launching projectiles at velocities ranging from 0.2-1.5
km/s. Two Hyper Vision HPV-X2 high-speed cameras (Shi-
madzu, Kyoto, Japan) capable of capturing 5 million frames/s
at full resolution (400 ×250 pixel2) and 10 million frames/s
at half resolution (400 ×250 pixel2, where missing pixels are
interpolated) were used to capture the image of the free sur-
face, see Fig. 1a. These cameras were placed at a stereo an-
gle between 1516and were calibrated by capturing the
image of the standard laser engraved calibration grids (Corre-
lated Solutions Inc., Columbia, SC), to facilitate stereo DIC
measurement14. A total of 45 image pairs were collected by
tilting and rotating the calibration grid within the field of view
of both the cameras. It was ensured that the images were
within the depth of field of the imaging system to obtain accu-
rate calibration of the stereo camera system. The image of the
camera arrangement and a typical calibration grid used for cal-
ibration are shown in Fig. 1a. The images of the rear surface
of the sample were observed through a large mirror (50 mm
× 100 mm) arranged at 45with respect to the loading direc-
tion. A CAVILUX Smart laser (Cavitar, Tampere, Finland),
which provides high-speed incoherent laser (wavelength, 640
nm) pulses as short as 10 ns, was used to illuminate the sample
during loading. The short duration laser pulses avoid blurring
due to the transients in the high-speed impact experiments.
These laser pulses were synchronized with the exposure of
the camera sensor during the image acquisition. An image of
the complete target assembly, mirrors, and illumination using
laser inside the vacuum chamber is shown in the Fig. 1b. Im-
pact velocities of the experiments were measured using Pho-
tonic Doppler velocimetry6(PDV). The PDV probe was at-
tached to the target holder and the optical return was checked
during the target alignment. In the pressure shear plate impact
experiment, a heterodyne PDV was used to simultaneously
measure normal and transverse velocities9.
The materials used in this study were obtained from various
commercial vendors. Polycarbonate and D2 tool steel mate-
rials were procured from McMaster-Carr (Los Angeles, CA)
while the tungsten carbide was acquired from Basic Carbide
Corporation (Lowber, PA), ARMCO iron from AK Steel In-
ternational (Breda, The Netherlands), and Y-cut quartz from
University Wafer (South Boston, MA). The final dimensions
of the flyers and target materials are shown in Table II.
The flyers and targets were lapped parallel to less than 10
µm and flat to within 0.5 µm variation across the surface.
Four encapsulated copper shorting pins (tilt pins) were glued
to the target and lapped flush to the target surface; see in-
set in Fig. 1b. These pins were connected to a digital cir-
cuit, which was connected to a high-speed digital oscilloscope
sampling at 20 GigaSamples/s (MSO9404A, Keysight Tech-
nologies, Inc., Santa Rosa, CA) to determine the contact time
of the flyer with the target. The contact time of each pin with
3
Projectile
First surface mirror
Target
Vacuum chamber
Mirror
HPVX-2
Lens
Transparent
window
Vaccum chamber
332 mm
High speed
cameras
Laser
control box
Calibration grid
PDV probe for impact
Flyer
velocity measurment
Aluminum ring
Cavilux laser (640 nm)
with shorting pins
450
Mirror
Laser
Target holder
Target front
Tilt pins
PDV optical cable
Target rear
Inside vaccum chamber
Z
X
Y
Laser
Powder gun
Projectile
0.2 - 1.5 km/s X
Y
Z
Optically clear
window
a)
b)
b)
9 mm
Field of view and speckles
Polycarbonate D2 Tool Steel PSPI
36.8 mm
23.0 mm
96.0 mm
60.0 mm
c)
Stereo DIC camera arrangement
FIG. 1: a) Schematic of the experimental setup with powder gun, camera arrangements for 3D digital image correlation, b) image of the components inside the
vacuum chamber and the high-speed camera arrangement for stereo DIC set up for imaging through the transparent window, c) representative speckle patterns
on the free surface of the sample.
the flyer was used to calculate the impact tilt in the exper-
iment. The flyer and target assemblies were aligned in the
experiment using an auto-collimator and an optically flat mir-
ror assembly prior to the shot26. This alignment ensures the
impact tilt between the flyer and target below 2 milli-radian in
order to generate a plane wave in the sample. A high con-
trast, random and isotropic speckle pattern was applied on
the free surface of the sample to facilitate DIC measurement.
The speckles in all the experiments were about 4 6 pixels in
size to avoid anti-aliasing due to low sampling of the pixels14.
They were created using a fine tip pen (Pigma Micron, Sakura,
Osaka, Japan) for the experiment on polycarbonate. In other
experiments, black speckles were applied using an airbrush to
obtain higher spatial resolution resulting in smaller speckles
(84-92 µm/pixel). The field of view and the images of the
speckle patterns used in the experiments are shown in Fig. 1c.
B. Postprocessing of images
The image sequence acquired using the HPV-X2 high-
speed cameras was analyzed to obtain the displacement field
using a widely-used commercial software Vic-3D (Correlated
Solutions Inc., Columbia, SC). To obtain the stereo camera
arrangement calibration parameters, the bundle adjustment al-
gorithm implemented in Vic-3D was used14. This algorithm
yields the extrinsic and intrinsic parameters required for cal-
culating all the displacement components from the speckled
images acquired during impact. Two important parameters
considered during post-processing of the images were the sub-
set size and step size. For a selected subset size, the algorithm
calculates all the displacement components at the center of the
subset, while the step size determines the distance between the
摘要:

Threedimensionalfull-eldvelocitymeasurementsinshockcompressionexperimentsusingstereodigitalimagecorrelationSurajRavindran,1,a)VatsaGandhi,2,a)AkshayJoshi,2andGuruswamiRavichandran2,31)AerosapceEngineeringandMechanics,UniversityofMinnesota,Minneapolis,Minnesota55455,USA2)DivisionofEngineeringandAppl...

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