Enhanced mobility of dislocation network nodes and its effect on dislocation multiplication and strain hardening

2025-05-06 0 0 2.7MB 15 页 10玖币
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Enhanced mobility of dislocation network nodes and its effect on
dislocation multiplication and strain hardening
Nicolas Bertina,
, Wei Caib, Sylvie Aubrya, Athanasios Arsenlisa, Vasily V. Bulatova
aLawrence Livermore National Laboratory, Livermore, CA, USA
bDepartment of Mechanical Engineering, Stanford University, Stanford, CA, USA
Abstract
Understanding plastic deformation of crystals in terms of the fundamental physics of dislocations has re-
mained a grand challenge in materials science for decades. To overcome this, the Discrete Dislocation
Dynamics (DDD) method has been developed, but its lack of atomistic resolution leaves open the possibility
that certain key mechanisms may be overlooked. By comparing large-scale Molecular Dynamics (MD) with
DDD simulations performed under identical conditions we uncover significant discrepancies in the predicted
strength and microstructure evolution in BCC crytals under high-strain rate conditions. These are traced
to unexpected behaviors of dislocation network nodes forming at dislocation intersections, that can move
in ways not previously anticipated as revealed by MD. Once these newfound freedoms of nodal motion
are incorporated, DDD simulations begin to closely match plastic evolution observed in MD. This addi-
tional mechanism of motion whereby non-screw dislocations can change their glide plane profoundly affects
fundamental processes of dislocation multiplication, recovery and storage that define strength of metals.
Keywords: Dislocation multiplication, dislocation network nodes, dislocation mobility, dislocation
cross-slip, Molecular Dynamics, Discrete Dislocation Dynamics
1. Introduction
Over nearly 90 years since their initial discovery, lattice dislocations have been firmly established as the
main agents of crystal plasticity and yet quantitative prediction of macroscopic crystal plasticity directly
from dislocation behavior remains a challenge [1]. Computational method of Discrete Dislocation Dynamics
(DDD) is widely viewed as a promising approach in which motion of each individual dislocation as well as
interactions among dislocation lines are explicitly accounted for and thus directly define the overall crystal
plasticity response [27]. Given the drastic reduction in the degrees of freedom – from all atoms to just
dislocation lines – the DDD method has the promise to reach length and time scales relevant for crystal
plasticity that are inaccessible to fully atomistic simulations. As a method bridging between microscopic
dislocation theory and macroscopic crystal plasticity, DDD still faces serious computational limitations.
However, algorithmic advances coupled with steadily growing computing capacity are bringing about DDD
simulations on ever-increasing length- and time-scales [8].
Here we focus on a challenge altogether different from the method’s computational efficiency, namely
the limited or unknown physical fidelity of mechanisms of dislocation behavior presently included in DDD
models. Being a mesoscopic approach, a DDD simulation only includes mechanisms that the developer
knew about and chose to account for in the model formulation. But what if one or several mechanisms of
dislocation behavior are not known a priori and thus never included in the DDD model?
Historically, dislocation theory has been concerned with the behavior of individual dislocations, includ-
ing mechanisms of dislocation mobility, dislocation core structure, cross-slip, climb, etc. Until first TEM
Corresponding author
Email address: bertin1@llnl.gov (Nicolas Bertin)
Preprint submitted to Acta Materialia April 3, 2024
arXiv:2210.14343v3 [cond-mat.mtrl-sci] 2 Apr 2024
observations of dislocations in the late 1950’s, understanding of dislocation behaviors was based to a great
extent on physical intuition and deductive reasoning. Yet, despite subsequent impressive developments in
imaging techniques, including in situ transmission electron microscopy (TEM), experiments do not resolve
dislocations in details sufficient to confirm some previously hypothesized mechanisms or to discover un-
known atomistic mechanisms of dislocation motion. Since the 1960’s, atomistic simulations of individual
dislocations and, subsequently, small groups of dislocations have been increasingly used as means of inquiry
into dislocation behaviors augmenting experiment. Presently, direct MD simulations performed at the limits
of super-computing are reaching previously unachievable scales of simultaneous motion and interactions of
thousands of dislocation lines statistically representative of macroscopic crystal plasticity at deformation
rates of the order 105s1and higher [911].
Equally important as their scales is that such direct MD simulations are fully atomistically resolved so
that every feature in a simulated stress-strain curve can be unambiguously connected to the underlying
dynamic events in the life of dislocations. In tandem with the recently developed accurate and efficient
methods for dislocation extraction and indexing (DXA) [12,13], direct MD simulations now serve as a
powerful in silico computational microscope. Unlike the more traditional atomistic simulations invariably
probing behaviors of single dislocations or small groups of dislocations in configurations presumed relevant
for crystal plasticity, in massive MD simulations one observes how dislocations collectively and naturally
respond en masse to applied straining. Unbiased by human intuition, such simulations can reveal previously
unanticipated mechanisms of dislocation behavior.
Direct MD simulations of crystal plasticity are especially informative when contrasted against DDD
simulations performed under identical conditions, a practice we will refer to as cross-scale (X-scale) matching.
In this paper we present one example where X-scale matching bears fruit by exposing glaring discrepancies
between MD and DDD predictions that are traced to a distinct type of dislocation network nodes and their
modes of evolution that have not been previously considered. Colloquially referred to as sticky hereafter,
such nodes are immobile and restrict further motion of dislocation lines in DDD simulation. In contrast, in
MD simulation the same sticky nodes can dissociate into mobile nodes thus preventing formation of dense
dislocation tangles and excessive strain hardening. Discovery and kinematics of sticky nodes via topological
rearrangement are the main focus of this paper. We further show that, once the physics missing in DDD is
added, its predictions fall close in line with corresponding MD simulations precisely where the two previously
disagreed.
2. Computational methods
We employ the X-scale matching approach whereby simulations of metal plasticity are performed using
MD and DDD simulations by subjecting model single crystals of BCC tantalum (Ta) to the same loading
conditions on the same length and time scales where both methods overlap. The mesoscale approach of
DDD has gained widespread recognition as a successful method for materials simulations, yet how well it
reflects the underlying atomistic dynamics in strained crystals remains largely unknown [8]. In the context
of this study, we regard MD simulations as the ground truth for which we wish the DDD model to be a
faithful proxy. Here we demonstrate how direct one-to-one comparisons of dislocation trajectories initiated
from the same configurations are used to assess the differences between the MD and DDD predictions and
help us identify previously overlooked or missing physical mechanisms. Once uncovered, these mechanisms
can be included as new rules in the DDD model to enable better agreement with MD predictions.
2.1. MD simulations
MD simulations were performed in LAMMPS [14] using a previously reported interatomic potential for
Ta [15]. Large-scale MD simulations were performed in a crystal volume containing 33 million atoms
which was determined in our previous work [9,16,17] to be sufficient for statistically representative simula-
tions of single crystal plasticity under compression at a rate of 2 ×108/s. Twelve hexagon-shaped prismatic
dislocation loops of vacancy type were seeded at random locations in an initially perfect BCC crystal [9].
After initial annealing, the crystals were subjected to uniaxial compression along the [001] crystallographic
2
axis at a strain rate of 2 ×108/s. Uniaxial stress conditions and constant 300K temperature were main-
tained using the langevin thermostat and nph barostat. Dislocation networks were extracted along the MD
trajectories using the DXA algorithm [12,13] at time intervals ranging from 0.1 to 1 ps between snapshots.
Elemental dislocation networks containing sticky nodes with degree three (3-nodes) were created to
verify the new mechanisms of 3-node motion in §4.3. Full 3D periodic boundary conditions (3D-PBC) are
convenient for our purposes as they enable relatively straightforward and accurate control of applied stress
and eliminate unwanted boundary effects while preserving translational invariance. The price one pays for
using 3D-PBC is that a minimum of two dislocation networks have to be inserted for the net Burgers vector
of the entire ensemble to remain zero. Upon insertion in a 500k atoms cell, CNA and DXA analyses as
implemented in Ovito [18] were used to ensure that no defects other than the two dislocation networks were
introduced in the simulation volume.
2.2. DDD simulations
DDD simulations were performed using the ParaDiS code developed and maintained at LLNL [7]. In the
DDD model, dislocation lines are discretized into a set of segments interconnected through dislocation nodes
[19]. The dislocation system is then evolved in time by calculating nodal velocities using a mobility function
which describes the local response of the dislocation nodes to the driving force. Material parameters for
the DDD model were computed using the same interatomic potential model of Ta as in the corresponding
MD simulation: lattice constant a0= 0.33032 nm, shear modulus µ= 55 GPa and Poisson’s ratio ν= 0.34.
We employed linear mobility functions both for the edge and the screw dislocations. However, the drag
coefficient for the screws was more than 100 times greater than that of the edges, at 5.0×102Pa·s and
3.8×104Pa·s respectively. The screw mobility function was of a simple pencil type [7,20]. In all cases the
drag coefficient for climb motion was set to a high value of 104Pa·s so that climb was effectively suppressed.
Central to the DDD method is the kinematics of the dislocation nodes by which motion of the dislocation
network is prescribed. In the following section, kinematics of network nodes as presently implemented in
our DDD code is reviewed.
3. Kinematics of conservative motion of network 3-nodes
Our work concerns dislocation junction nodes that form when two dislocation lines – parents – collide and
merge with each other resulting in zipping a third common line, a product or junction dislocation. Forming
at the junction’s ends is a network 3-node in which two parent dislocations and the product dislocation
connect together (Fig. 1). Lying at the intersection of the parent glide (habit) planes the associated network
3-nodes have been assumed to act as strong pinning points hindering further motion of all three dislocations
resulting in an increase in the flow stress, the phenomenon referred to as strain hardening. Furthermore,
junction 3-nodes have been predicted to enhance dislocation multiplication [2124] thus further adding to
strain hardening.
Before describing our findings, it is useful to first review the kinematics of nodal motion as presently
described in the literature (e.g. [6,20]) and implemented in our ParaDiS DDD model and code [7]. Based on
extensive literature search and communications with DDD practitioners, it is our understanding that most
of existing DDD models presently in use rely on similar if not identical rules. Consider the schematic in
Fig. 1where dislocation lines numbered i= 1, 2 and 3 merge in a 3-node with their three Burgers vectors bi
and unit vectors lidefining their tangent line orientations numbered accordingly. A dislocation with Burgers
vector band line tangent vector lcan move conservatively, i.e. not requiring any diffusional mass transport,
in its geometric glide plane defined by the plane normal n= (b×l). Except for conditions not considered
here, conservative motion or glide is much easier than any non-conservative motion such as climb that takes
dislocations out of their glide planes. Expressed algebraically, for a dislocation to move conservatively its
velocity vector vshould satisfy the condition n·v= 0. For a 3-node to be able to glide conservatively with
velocity v, the same condition should be simultaneously satisfied for all three lines merging at the node
ni·v= 0; i= 1,2,3.(1)
3
摘要:

EnhancedmobilityofdislocationnetworknodesanditseffectondislocationmultiplicationandstrainhardeningNicolasBertina,∗,WeiCaib,SylvieAubrya,AthanasiosArsenlisa,VasilyV.BulatovaaLawrenceLivermoreNationalLaboratory,Livermore,CA,USAbDepartmentofMechanicalEngineering,StanfordUniversity,Stanford,CA,USAAbstra...

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